Semi-Automatic PMCC Flash Point Tester – Flash 93S

Not every laboratory needs full automation — and not every budget allows for it. The Flash-93S is built for exactly that middle ground: a semi-automatic Pensky-Martens Closed Cup (PMCC) flash point tester that delivers accurate, repeatable results with intelligent automation where it matters most, while keeping operation straightforward and accessible.

The Flash-93S is designed to determine the flash point of petroleum products, biodiesel, lubricating oils, solvents, and a wide range of other homogeneous petroleum-based liquids. It operates across a temperature range of 40°C to 360°C for petroleum products and 60°C to 190°C for biodiesel — covering virtually the entire practical range required by PMCC test methods.

Where the Flash-93S stands out is in the precision of its heating control. A ten-turn potentiometer gives operators fine, step-by-step control over the heating rate — a level of adjustment that single-turn alternatives simply cannot match. Combined with automatic flash detection, fixed test components, and an inbuilt centrifugal cooling blower, the instrument removes the most error-prone elements of manual PMCC testing while retaining a level of operator engagement that many laboratories actively prefer.

The Flash-93S complies with all major international flash point testing standards — ASTM D93 (A/B/C), ISO 2719 (A/B/C), IP-34 (A/B/C), JIS K2265, and IS1448 [P:21] — making it a versatile and compliance-ready instrument for petroleum quality labs, industrial testing facilities, and research institutions alike.

Why Laboratories Prefer the Flash-93S

The Flash-93S occupies an important position in the market — sitting between time-consuming manual instruments and fully automated systems. Here is why it is consistently chosen by laboratories that need reliable, standard-compliant results without the cost or complexity of full automation:

Accurate results without full automation

The combination of automatic flash detection and precise potentiometer-controlled heating delivers results that match those of fully automated systems, at a fraction of the cost.

Operator control where it counts

Some laboratories prefer a semi-automatic approach because it allows the operator to stay engaged with the test. The Flash-93S provides automation for detection and safety while keeping the operator in control of ignition timing via the manual push switch.

Multi-standard compliance

Supporting ASTM D93, ISO 2719, IP-34, JIS K2265, and IS1448 [P:21], the Flash-93S enables laboratories to satisfy testing requirements from multiple industries and regulatory frameworks with a single instrument.

Reduced operator error

Fixed test components and automatic flash detection eliminate the two most common sources of variability in semi-manual PMCC testing — inconsistent component positioning and delayed flash observation.

Dual ignition flexibility

Laboratories that do not have a gas supply available can use the electric igniter exclusively. Those that prefer gas ignition can switch at any time. This flexibility makes the Flash-93S easier to install and operate across different site conditions.

Fast turnaround between tests

The automatic cooling activation and centrifugal blower reduce the time between consecutive tests, keeping throughput high even in busy laboratory environments.

The Flash-93S is engineered to simplify the most critical aspects of PMCC flash point testing while giving operators meaningful control over the process.

  • Automatic Flash Detection: The instrument automatically detects and holds the flash point reading the moment a flash is observed — eliminating the guesswork and delayed reaction time that come with purely manual observation, and ensuring results are recorded at the correct instant.
  • Ten-Turn Potentiometer for Precise Heating Control: Unlike single-turn controls that make fine adjustments difficult, the ten-turn potentiometer allows operators to dial in the heating rate with much greater accuracy. This level of control is essential for maintaining the specified heating rates required by ASTM D93 and ISO 2719.
  • Dual Ignition System: The Flash-93S is equipped with both an electric igniter (automatic on/off) and a gas igniter (manual on/off), giving laboratories the flexibility to choose the ignition source that best suits their setup, available infrastructure, and testing preference.
  • Digital Sample Temperature Indicator: A clear digital display shows the sample temperature in real time, along with the current heating rate and stirrer RPM — giving operators instant feedback to monitor and adjust the test as it progresses.
  • Fixed Test Components: The sample cup lid, stirrer, sample temperature sensor, flash detector, and igniter are all permanently fixed in their correct operating positions. This removes the need to reposition components between tests and ensures consistent geometry for every measurement.
  • Inbuilt Centrifugal Cooling Blower: After flash detection, cooling begins automatically. The inbuilt centrifugal blower accelerates the cool-down phase, allowing the instrument to reach the next test temperature faster and improving throughput in multi-sample testing environments.
  • Automatic and Manual Test Operation: The Flash-93S performs the test automatically within the defined temperature range. A manual single-push test switch is also available for operators who prefer direct control over ignition timing at specific temperature intervals.
  • Integrated Safety Features: When the electric igniter activates for a dip, stirring and heating stop automatically — then resume once the igniter retracts. Upon flash detection, cooling activates immediately and automatically. These interlocks prevent overheating and ensure the test cycle follows the correct sequence every time.

The Flash-93S is suitable for flash point determination across a broad range of liquid sample types where PMCC methodology is required by specification or regulation:

  • Petroleum Products: Diesel fuel, kerosene, heating oils, jet fuel, and fuel oils tested for safety classification during storage, handling, and transportation.
  • Biodiesel and Biofuel Blends: Biodiesel samples tested to meet the flash point requirements of EN 14214, ASTM D6751, and other biofuel quality standards.
  • Lubricating Oils: Engine oils, gear oils, compressor oils, and hydraulic fluids where flash point is a key parameter for safe operating temperature and storage classification.
  • Turbine Oils: Gas and steam turbine lubricants tested to confirm flash point compliance with OEM and operational specifications.
  • Transformer and Insulating Oils: Mineral oils used in electrical equipment, tested to meet flash point requirements for electrical safety and insurance compliance.
  • Solvents and Industrial Chemicals: Industrial cleaning solvents, process chemicals, and chemical intermediates tested for hazardous material classification under GHS, REACH, or OSHA standards.
  • Cutting Fluids and Metalworking Oils: Neat cutting oils and metalworking fluids tested for flash point as part of workplace health and safety compliance.
  • Marine Fuel Oils: Bunker fuels and distillate marine fuels tested to meet international maritime fuel quality requirements.
  • Paints, Varnishes, and Coatings: Solvent-based products tested for flash point as part of dangerous goods classification and transport documentation.
  • Research and Development Samples: New petroleum formulations, specialty lubricants, and novel liquid samples evaluated for flash point during product development and quality approval processes.
All specifications are subject to change without prior notice. Please contact us for the latest datasheet.
SpecificationDetails
ModelFlash-93S
Test MethodsASTM D93 (A/B/C), ISO 2719 (A/B/C), JIS K2265, IP-34 (A/B/C), IS1448 [P:21]
Temperature Range (Petroleum)40°C to 360°C
Temperature Range (Biodiesel)60°C to 190°C
Heating ControlTen-turn potentiometer for precise rate adjustment
Ignition SystemElectric (automatic on/off) and Gas (manual on/off)
Flash DetectionAutomatic detection with result hold
Cooling SystemInbuilt centrifugal blower; auto-activates on flash detection
Sample Temperature IndicatorDigital display showing temperature, heating rate, and stirrer RPM
Test ComponentsFixed sample cup lid, stirrer, temperature sensor, flash detector, and igniter
Test OperationAutomatic within specified range; manual single-push test switch available
Safety FeaturesAuto stop of stirring and heating on igniter dip; auto cooling on flash detection
Construction MaterialStainless Steel
Dimensions (W × D × H)410 mm × 420 mm × 330 mm
Weight16 kg
Power Supply230V, 50Hz
Ambient Temperature Range10°C to 35°C

Frequently Asked Questions

What is the difference between the Flash-93S and a fully automatic PMCC tester?

The Flash-93S is a semi-automatic instrument. Flash detection, cooling activation, and safety interlocks (stirring/heating stop during ignition dips) are fully automatic. However, the operator controls the heating rate manually via the ten-turn potentiometer and can choose to trigger ignition manually using the single-push test switch. A fully automatic instrument like the Flash-93H handles all of these steps through a microcontroller without operator intervention. The Flash-93S is the preferred choice for laboratories that want automation for the most critical steps but value direct operator engagement in the process.

The Flash-93S supports ASTM D93 (procedures A, B, and C), ISO 2719 (A, B, and C), IP-34 (A, B, and C), JIS K2265, and IS1448 [P:21]. This broad standard coverage makes it suitable for laboratories serving petroleum, petrochemical, biodiesel, lubricant, and chemical industries across multiple regulatory jurisdictions.

Yes. The Flash-93S operates within a dedicated temperature range of 60°C to 190°C for biodiesel testing. This range satisfies the flash point requirements specified in biodiesel quality standards including EN 14214 and ASTM D6751.

Flash point test methods such as ASTM D93 and ISO 2719 specify a defined heating rate that must be maintained during the test. A standard single-turn potentiometer does not provide sufficient resolution to make fine heating rate adjustments, which can lead to heating rates that fall outside the specified range and produce non-compliant results. The ten-turn potentiometer gives the operator much finer control, making it easier to achieve and maintain the exact heating rate required by the applicable test method.

When the flash detector registers a flash, the instrument automatically holds the flash point reading on the digital display and immediately activates the centrifugal cooling blower to begin cooling the sample. The detected result is displayed for the operator to record. This automatic response eliminates any delay between flash detection and result capture.

How does the dual ignition system work?

The Flash-93S is fitted with two ignition options: an electric igniter that operates automatically (switching on and off during each ignition dip without operator input) and a gas igniter that is operated manually. The choice between them depends on the laboratory’s available infrastructure and testing preference. Either igniter can be used independently, giving the instrument flexibility for different site conditions.

The Flash-93S incorporates several built-in safety features. When the electric igniter dips into the test position, stirring and heating stop automatically and resume once the igniter retracts — preventing the test from being disrupted by the ignition sequence. When a flash is detected, cooling activates immediately and automatically. These interlocks ensure the test follows the correct sequence and reduce the risk of overheating or sample-related incidents.

The Flash-93S is well suited to moderate-throughput environments where multiple samples need to be tested per shift. The inbuilt centrifugal cooling blower reduces cool-down time between tests, and the fixed component assembly eliminates the setup time associated with removable or adjustable test parts. For very high-throughput environments, a fully automatic instrument may be more appropriate.

The Flash-93S operates on a 230V, 50Hz single-phase power supply and requires an ambient temperature of 10°C to 35°C. If the gas ignition option is to be used, an appropriate gas supply connection is required at the point of installation.

The Flash-93S has a footprint of 410 mm (W) × 420 mm (D) with a height of 330 mm, and weighs 16 kg. It is designed to fit comfortably on a standard laboratory bench without requiring any special infrastructure beyond the power supply and, if applicable, a gas connection.

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